Are you using a 30 percent solution of sulfuric acid and distilled water? Also, the cathode has to be either aluminum or lead to work. I know it can be touchy, but my first try worked out pretty good. I was only using a 12v charger set at 12amps for something the size of a M-brake. I also found that when I colored the part, I had to put it in the dye and bring the heat up as it soaked. It started taking color when steam started appearing. Like I said in an earlier post, the 6061 wouldn't take to the dye like the softer alloy did. Keep us posted.