My TF78 Gold had a cap that was a bear to screw on. I swapped it out with my TF78 Thumbhole and now both caps work just fine. I even bulk fill my 78 Gold with my Axsor hand pump to 1,150 psi in cold weather and have had no problems.
Then again, I couldn't push mine on, past the threads, either.
I think I'd send it back, as there's really no telling, without another cap, whether it's the cap or the tube that's causing the problem.