First, let me thank the Master Himself, Charlie da Tuna for his terrific DYI tune guide. I must have read that thing about 100 times before I even started. I know it's probably only 30% of what he does in his tunes, but it helped me and my rifle tremendously!
So I finally got brave, got the lubes and seals from Jim Maccari, made a spring compressor (ugliest I've seen yet, but works great) and home tuned the Big Cat. I followed Charlie's directions (almost) to the letter. Changed the seal, deburred, polished, honed, lubed and put it back together. What a difference! Rifle cocks smooth as silk, no seal squeaking or spring twisting sound at all. Firing got much better too, twang almost gone, so is most of the vibration, just a "thwack" noise and more linear recoil. I'm very happy with the outcome.
However, it did not fix the problem! Tested it at 25 yds with similar results as I started with, vertically it's all over the place.
Next we take a look at barrel lock-up and breech seal. While I had everything apart I polished the area around tranfer port as it had some weird grooves from machining process.
Learning about this stuff is really fun!
Chris